Machinery & Capacity

MACHINERY & CAPACITY

Our manufacturing methodology defines the type of machines and capacity we offer at Johnson Collab. Below is an outline of the type of machines we currently have in our workshop.

Gear Cutting Machines

William Watts : 6 mod with 300 diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur Gears, Timing pullies, Sprockets, Internal Ring Gear

Maag Zurich : 27 mod with a 2300 diameter

Methodology
Gear Shaping using rack type cutter ¬ The rack cutter generating process is also called gear shaping or rack planning process. In this method, the generating cutter has the form of a basic rack for a gear to be generated.
Products
Spur Gears, Sprockets

Pietro : 12 mod with 1200mm diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur gears, Timing pullies, Sprockets, Internal Ring Gear

Tos : 10 mod with 700 mm diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur Gears, Timing pullies, Sprockets, Internal Ring Gear

Sunderland : 20 mod with 1200 mm diameter

Methodology
Gear Shaping using rack type cutter ¬ The rack cutter generating process is also called gear shaping or rack planning process. In this method, the generating cutter has the form of a basic rack for a gear to be generated.
Products
Spur Gears, Sprockets

David Brown: 3 mod with 300 mm diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur Gears, Timing pullies, Sprockets, Internal Ring Gear

Gear Generators

Fellows : 6 mod with 600mm diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur gears, timing pullies, Sprockets, Internal Ring Gear

Sykes : 4 mod with 100 diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur gears, timing pullies, Sprockets, Internal Ring Gear

William Watts : 4 mod with 200 mm diameter

Methodology
Gear Shaping using pinion type Cutters : ¬ The cutting cycle is commenced after the cutter is fed radically into the gear blank Equal to the depth of tooth required. ¬ The cutter is then given reciprocating cutting motion parallel to its axis and the cutter & the blank are made to rotate slowly about their axis at speeds which are equal at the matching pitch surfaces.
Products
Spur gears, timing pullies, Sprockets, Internal Ring Gear

Bevel Gear Machining

1 x Gleason 6 DP – 300mm diameter

Methodology
Bevel gear Milling using Disc type form Cutters :
It is not possible to cut bevel teeth of correct form by form milling with disc cutter as the cross section of bevel gear is not uniform.
Products
Bevel gears

Lathes

1 : dia 800 swing x 4000 long
2 x 1.5 – 2 meter lathes

Milling Machines

2 X Universal milling machines

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